FlexEJ Phexstore
FlexEJ’s New Skid-Mounted DHW Hot Water Generation Solutions that work with FlexEJ’s Packaged Plate Heat Exchangers (PhexPak)
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Full in-house design & manufacture to EN / ASME / PED.
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PhexStore
Skid-Mounted DHW Hot Water Solutions
FlexEJ’s range of pre-assembled, skid mounted hot water generation systems, comprising of a PhexPak Packaged Plate Heat Exchanger, Buffer Vessel, and all required unvented hot water system safety components. Perfect for high peak demand applications, whilst still continuously operational as an instantaneous supply, even with a depleted storage vessel.
PRODUCT GUIDES
Domestic Hot Water Systems
WHAT IS PHEXSTORE?
A pre-assembled, skid–mounted hot water generation system…
OVERVIEW
Pre-assembled, skid–mounted hot water generation system, comprising of a PhexPak, Buffer Vessel, and all required unvented components.
Application
Semi–instantaneous hot water supply.
Rating
Heat load duty up to 800kW. Temp range: up to 120°C. Pressure rating: 10barg max.
WARRANTY
PhexStore comes with a 12 month warranty as standard.
One hour peak hot water supply (litres)
Based on 80°C primary flow and 60°C secondary flow (90% useful volume of all buffer vessels factored into calculations below).
| Hot Water Flow (litres) | 250L | 500L | 750L | 1000L | 1500L | 2000L | |
|---|---|---|---|---|---|---|---|
| Heat Load Duty | 100kW | 1953 | 2178 | 2403 | 2628 | 3078 | 3528 |
| 200kW | 3681 | 3906 | 4131 | 4356 | 4806 | 5256 | |
| 300kW | 5409 | 5634 | 5859 | 6084 | 6534 | 6984 | |
| 400kW | 7173 | 7398 | 7623 | 7848 | 8298 | 8748 | |
| 500kW | 8901 | 9126 | 9351 | 9576 | 10026 | 10476 | |
| 600kW | 10629 | 10854 | 11079 | 11304 | 11754 | 12204 | |
| 700kW | 12357 | 12582 | 12807 | 13032 | 13482 | 13932 | |
| 800kW | 14085 | 14310 | 14535 | 14760 | 15210 | 15660 | |
Buffer Vessel Recovery time (mins)
Based on 80°C primary flow and 60°C secondary flow (90% useful volume of all buffer vessels factored into calculations below).
| Storage Recovery (mins) | 250L | 500L | 750L | 1000L | 1500L | 2000L | |
|---|---|---|---|---|---|---|---|
| Heat Load Duty | 100kW | 8 | 16 | 23 | 31 | 47 | 63 |
| 200kW | 4 | 8 | 12 | 16 | 23 | 31 | |
| 300kW | 3 | 5 | 8 | 10 | 16 | 21 | |
| 400kW | 2 | 4 | 6 | 8 | 12 | 16 | |
| 500kW | 2 | 3 | 5 | 6 | 9 | 12 | |
| 600kW | 1 | 3 | 4 | 5 | 8 | 10 | |
| 700kW | 1 | 2 | 3 | 4 | 7 | 9 | |
| 800kW | 1 | 2 | 3 | 4 | 6 | 8 | |
How does the PhexStore combined system work?
The PhexStore combines the instantaneous capabilities of a packaged plate heat exchanger with the extra capacity offered by a buffer vessel, to offer a continuous supply of hot water for general use and extra volume to fulfil peak demands. This allows the system to fulfil higher peak demand than a typical instantaneous system would otherwise be able to fulfil.
PhexStore features an intelligent control system allowing app-based operation from any smart device via Bluetooth connectivity. Standard operating functions via local interface. BMS connectivity via BACnet allows for full set-up and operation. Daisy chain functionality allows multiple units to be connected easily.
Drawing from a primary circuit, the plate heat exchanger handles the heat transfer to the storage vessel. It does this by forcing the flow of both circuits through alternating channels in the plates that run in opposing directions (counterflow). The secondary temperature is continuously monitored by a submerged sensor to ensure the setpoint is maintained and that deviations are recognised instantly.
There are often fluctuations in flow and temperature in a primary system due to changes in demand. When this occurs and there are deviations in temperature, recirculation is utilised to balance the primary flow in order to maintain the correct secondary setpoint.
Water flow in both the primary and secondary circuits is maintained by pre-installed energy efficient Grundfos pumps. The secondary transfer pump maintains continuous movement between the heat exchanger and storage vessel, ensuring the required de-stratification is maintained and the stored water temperature is continuously monitored.
The PhexStore is supplied frame/skid mounted, with all required unvented components pre-piped and pressure tested. Lifting lugs can be installed with NDT certificate if required.
Please call National Sales Manager Toby Stone on 07780 680870 or our specialist HVAC sales & support team on +44 (0) 1384 881188 or email us at sales@flexej.co.uk or use Live Chat on this web site – we are here to help, please get in touch.
FlexEJ PhexStore Hot Water Generation System
The FlexEJ PhexStore range is designed specifically to be installed to supply hot water in all sizes of commercial applications. Designed and manufactured in the UK, and utilising only the very best components, this product offers a complete solution to hot water generation, in a pre-assembled, skid mounted package.
Flexible Performance
PhexStore comprises of 2 key components, a compact PhexPak Lite or PhexPak packaged plate heat exchanger, and an insulated hot water buffer vessel.
All required safety components for unvented hot water systems are also included; an expansion vessel sized to suit the storage volume, TPRV rated to the kW and flow capacity, cold feed PRV rated to the kW and flow capacity, temperature & pressure gauges, auto air vent, and anti-vacuum valve. There are also optional accessories available; immersion heater, pressure reducing valve, non-return valve and cold feed strainer.
With a kW rating from 50kW to 800kW, storage options from 250L to 2000L, plus the freedom to choose which options are paired together, the PhexStore offers a truly flexible solution.
PhexStore Features
Digital Functionality
- Intelligent operation – linked by Bluetooth to any smart device
- Smart App for full application setup and control
- BACnet connectivity with Daisy Chain capability
- Local interface displaying:
– Set point
– Secondary flow temp
– Fault indicator
– On/Off - Built in manual reset hi-limit function
- Built in fault indicator function
Performance
- 50kW to 800kW heat load duty
- Up to 15,660 l/h secondary flow @10°C-60°C DHW
- Single or twin head primary pump options
- Primary supply temp up to 120°C
- 3 port mixing valve with fast acting actuator
- 316 stainless steel heat exchanger plates
- EPDM gaskets
Optional Extras
- Immersion heater
- NDT certified lifting lugs
- Pressure reducing valve
- Non-return valve
- Strainer


FlexEJ DHW Solutions
PhexStore
IP66 rated with BMS connectivity


FlexEJ DHW Solutions
PhexStore
Temperature monitored and modulated using high quality components


FlexEJ DHW Solutions
PhexStore
316 Stainless Steel Hot water buffer vessel with internal sparge pipes


FlexEJ DHW Solutions
PhexStore
Ranging from 3kw to 24kw for backup and legionella cycle
Your Specific Requirements
We understand that there are many different challenges and obstacles to overcome when installing plant room equipment, whether that’s newbuild or refurb. With that sometimes comes a necessity to adapt to unusual scenarios.
The PhexStore is designed in a way that understands those needs, and allows for complete flexibility and adaptability.
If you believe the standard range isn’t suitable for your needs, get in touch with our sales & support team and they can offer all the support you need to start designing a suitable PhexStore for your project.
Whatever your needs in terms of understanding the opportunities the PhexStore brings or the exact specification your installation needs, do please call Toby Stone direct on 07780 680870 — or please use the Get A Quote form out of hours.
Can't see what you want? Need help?
Call us. Or use Live Chat.
For instant advice. We can custom-design and engineer almost any expansion joint you need for delivery in the UK or worldwide. Call our expert team on +44 (0) 1384 881188 Or email us sales@flexej.co.uk
Frequently Asked Questions
A. PhexStore is designed to supply hot water for all kinds of commercial applications, such as NHS, MOD, MOJ, Leisure, Hotels, etc. It’s perfect for applications where there’s space for a pre-assembled hot water generation unit, as this saves time and money on the site.
A. Buying combined components in a package is almost always more cost effective than buying everything separately, our prices are listed in our commercial heating web shop, but if you’re unsure on which to product to select or you need more info, please get in touch.
A. Simply contact our technical sales & support team and they can guide you through the selection process to ensure suitability for your project.
A. There are several processes that can be followed to understand the volume of hot water required, all with guidance from current British standards. Get in touch and we can guide you through this process and/or use the FlexEJ DHW Calculator to get started.
A. Our standard models are compatible with air source heat pumps that can supply a minimum of 65°C on the primary flow. If the supply temperature is lower, we can bespoke design a solution to suit the needs of the project.
A. Whilst the unit is operational, the secondary pump acts as a de-stratification pump whilst circulating the hot water through the heat exchanger and back to the buffer vessel, ensuring constant movement and balance of temperature.
A. PhexStore has a built in Legionella protection cycle that will increase the temperature for a given time period, set by the user, to suit the requirements of the application. An immersion heater can also be installed in the buffer vessel as back up and to ensure the correct temperature is reached and maintained.
A. Yes, PhexStore has a built in ‘plug & play’ BACnet system to make connecting to the BMS system simple. Alternatively, BMS can be hard wired simply for enables and faults.



